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Module 02 · udrzba.idomino.cz

TPM&M

Total Productive Maintenance & Manufacturing

Connect everyday TPM activities and production data with advanced analytics and action plans. The result is a culture of excellence where the whole team improves, every hour, every day.

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iDomino dashboard in live operation

How TPM&M with AI transforms production

Maximizes maintenance and production efficiency, reduces downtime and scrap, increases OEE and machine lifespan.

  • Increases overall production efficiency
  • Eliminates unplanned downtime
  • Reduces scrap and increases quality
  • Extends machine lifespan
  • Improves workplace safety
iDomino TPM&M - OEE components in real time
+15%
OEE increase in 6 months
−40%
downtime reduction
0 h
report prep per week
50+
people actively improving

Why data alone isn't enough

Many companies collect data. Few can turn it into lasting improvement.

TPM Activities

FOUNDATION
Autonomous maintenance. Standardized checks. Fast fault reporting. Shift handovers without losing information.

TPM Analytics

ADDED VALUE
Real-time OEE and trends. Downtime root-cause analysis. Internal benchmarking. Overviews for every role.

Action Plan

THE DECISIVE STEP
Concrete improvement steps. Accountability and deadlines. Progress tracking. Closing the PDCA cycle.
In half a year we achieved more than a 15% increase in overall production efficiency. Because we no longer chase delayed orders, the team is calmer and in better spirits.
Miroslav Špirko, Production Manager YAPP CZECH AUTOMOTIVE SYSTEMS Co.
YAPP Czech Automotive Systems team in production

How TPM&M can help your company

Company-wide communication

Fast, effective communication across the whole team and all management levels.

Clear view of production

Clear visualization for every team member. Daily reports instantly available.

Easy to use

An intuitive interface, also suited to mobile devices and voice input.

Predictive maintenance

Custom solutions for AI fault prediction and task automation.

Comprehensive Analytics

Daily, weekly and monthly reports for continuous improvement.

Security

MS Azure, 2FA, IP restrictions, cloud or on-premise.

Scheduled maintenance

Maintenance scheduling in daily, weekly, monthly and other cycles, or ad hoc as needed.

Live data translation

Real-time content translation that removes the language barrier for multinational teams.
iDomino TPM&M - Line status visualization
iDomino TPM&M - Shift report

7 steps to efficient production

The TPM&M system guides your company through the entire improvement process, from the first problem report to sharing best practices across plants.

1

Problem reporting

+3 to 7% OEE
Digital reporting replaces paper and instantly delivers the fault to the right person.
2

Autonomous maintenance

+10 to 15% OEE
Operators take responsibility for basic machine care via digital checklists.
3

Preventive maintenance planning

+10 to 15% OEE
A shift from reactive repairs to a plan in daily, weekly and yearly cycles.
4

5S and process audits (LPA)

+3 to 8% OEE
An organized workplace and layered process audits verify standards compliance.
5

TPM Analytics

+10 to 20% OEE
Real-time OEE, TOP 10 faults and scrap, MTBF / MTTR, production plan fulfillment.
6

Reducing scrap

+5 to 15% OEE
5 Whys, Ishikawa, Poka-Yoke and SPC with drill-down and AI alerts in TPM&M Analytics.
7

Continuous improvement and Action Plan

continuous · >30% long-term
Kaizen philosophy and an Action Plan with accountability, deadlines and automatic data loading from TPM Analytics close the PDCA cycle.
Detailed 7-step guide →
FAQ

Frequently asked questions

TPM&M is TPM (Total Productive Maintenance) extended with a Management layer - it connects autonomous maintenance, planned maintenance, OEE analytics and the action plan into one data foundation. The goal is not just maintenance but overall production efficiency.

OEE (Overall Equipment Effectiveness) is collected from lines and machines - manually via a terminal or automatically from MES/PLC. Foremen and management see the result on a real-time dashboard, so they can react to a drop immediately.

They report it from a phone in a few taps. The system assigns a priority and the technician gets an instant notification. Every report is traceable from submission to resolution, building a complete fault history.

No, it complements them. We connect to SAP, Oracle, Helios and others and add what they lack: closed PDCA cycles, team accountability and real-time OEE visibility. It also works standalone.

On average 1 to 2 weeks per module, with data from day one. Start with one line, see results, then scale. ERP integration is handled individually, typically 2 to 4 weeks extra.

Yes. The live-data translation module translates reports, checklists and action plans in real time into 15+ languages - everyone works in their own language.

Start your journey to manufacturing excellence

60min demo, no commitment, concrete examples straight from your production.

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