| 01 · Maintenance (CMMS)↗ |
| Preventive maintenance plan | ✓ Calendar, BOM, intervalsCore of the product, intervals by time or counter. | ✗ Out of scopeMES can supply status data; the plan lives in another system. | ✓ Triggers on machine countersOperating hours, cycles or pieces, with lead time and a calendar fallback 'or every X days'. |
| Asset register, spare-parts store and orders | ✓ CMMS/EAM domainAsset, BOM and spare-parts management. | ✗ Out of scopeMES works with the product, not the maintenance asset. | ✓ Assets, MRO store, orders, stocktakesStrict store permissions, minimum stock, consumption tied to orders. |
| Inspections and legal obligations | ~ By module and versionOften handled by the PM calendar or an add-on. | ✗ Out of scope | ✓ Deadlines, results, compliance overviewDocuments for the inspector and insurer on the asset card. |
| Technician capacity planning | ~ Usually enterprise modulesThe planning board tends to be a higher edition. | ✗ Out of scope | ✓ Fund − absences − reservePull planning with a visual overload warning. |
| Fault reporting from the floor | ~ Often via a paid mobile moduleSAP PM / Maximo via Fiori, Innovapptive and others. | ✗ No maintenance workflowMES captures machine status but doesn't manage the repair. | ✓ QR tag, mobile, kioskAnyone can report without an account; escalation of overdue orders by level. |
| 02 · TPM and operator engagement↗ |
| Operator autonomous maintenance | ✗ The operator isn't the primary userCMMS targets maintenance technicians. | ✗ No TPM processMES tracks performance, not autonomous tasks. | ✓ Checklists and a kiosk at the machineChecks, lubrication and start-up tasks with a verifiable history. |
| Escalation of reports to the right team | ~ Work-order workflowRouting by configuration, outside the shop-floor kiosk. | ✗ Out of scope | ✓ Escalation matrix by event typeResolve myself / Escalate to the team, measured response time. |
| 03 · Shift-level production control↗ |
| Shift control and hourly output | ✗ Out of scopeCMMS doesn't run production. | ✓ Production work-order and dispatchingCore of MES. | ✓ Shifts, output, shift handoverPlan vs. actual by the hour, handover with KPIs and open reports. |
| Machine data collection (OPC UA, PLC) | ✗ Out of scope | ✓ MES domainSCADA, PLC, product genealogy. | ~ Operator output and reportsProduction control runs on shop-floor data. Machine connectivity, batches and part traceability will come with the follow-up MES module, which is on the roadmap. |
| Real-time OEE | ✗ No production dataCMMS tracks assets, not line performance. | ✓ If the MES layer existsWithout MES data, BI won't compute OEE on its own. | ✓ From reported data, no configurationOEE = A × E × Q from pieces, standards and downtime; shift overview and LCD panels on the floor. |
| 04 · Analytics↗ |
| Loss Pareto and downtime heatmaps | ✗ Just an incident logLoss root-cause analysis is missing. | ~ Requires custom developmentAn analyst has to build the data model. | ✓ Out-of-the-box, drill-downTop 10 faults, day × hour heatmaps, aggregation with a cumulative share. |
| Financial impact of losses in CZK | ✗ Not available | ~ Custom model in BI | ✓ Downtime, scrap and lost profit in moneyMost expensive days, Top 5 savings potential, cost prediction. |
| Reports for every role | ~ Generic report builderEveryone gets the same report. | ~ An analyst has to build itA strength and a weakness at once. | ✓ Operator, foreman, management ready-madeEach role has its own view without configuration. |
| AI analysis of recurring problems | ✗ Not available | ~ Your own data-science project | ✓ AI finds and names recurring problemsCause breakdown by Ishikawa 6M, quantified lost time, a click through to the action plan. |
| 05 · Quality, non-conformities and risk↗ |
| Digital audits (5S, LPA, VDA 6.3) ↗ | ✗ No formsThe audit as a process isn't part of CMMS. | ✗ Out of scopeAudits are done by specialized apps. | ✓ AMS module with photo documentationVDA scales, points, corrective actions, AI audit summary. |
| 8D complaints: supplier and customer | ✗ Out of scopeSupply non-conformities are handled by a QMS or e-mail. | ✗ Out of scope | ✓ 8D both ways with a supplier portalNCR and 8D PDF, tracked D3/D6/D8 milestones, itemized costs, a scorecard. |
| Risk register per ISO 9001 ↗ | ✗ Out of scope | ✗ Out of scope | ✓ Risks and opportunities, FMEA per AIAG-VDAP×D matrix, the 4T strategy, actions in action plans, risk-reduction KPI. |
| 06 · Action plan (PDCA)↗ |
| Action plan with accountability and deadlines | ~ A work-order isn't PDCAIt tracks task completion, not closing the root cause. | ✗ Typically in Excel or Jira / TrelloOutside MES, manually linked to data. | ✓ Action levels and escalationImmediate, corrective and preventive actions, costs and savings. |
| Root-cause analysis (5 Whys, Ishikawa) | ✗ Not in the CMMS coreMostly free text. | ~ Only in a BI template or plug-inData yes, structured analysis missing. | ✓ Structured, linked to the taskFrom reports, audits and analytics in one click. |
| 07 · Implementation and growth↗ |
| Time to the first measurable result | ~ 3-12 monthsEnterprise rollout longer, modern CMMS faster. | ~ 3-9 months depending on the data layerDepends on machine connectivity. | ✓ 4-8 weeksPilot line within 4 weeks, plant rollout 6-8. |
| Mobile interface for the shop floor | ~ Paid add-onFiori, Innovapptive, Sigga and others. | ~ Dashboard view onlyA BI mobile app, not a workflow. | ✓ Mobile, QR reporting, kiosk modeLarge tiles for touch terminals at the machines. |
| New features | ~ Usually a paid dev projectConsultant, partner or in-house development. | ~ Vendor-driven roadmapWaiting for a release, or custom code. | ✓ We add it at no extra chargeManufacturing specifics within the subscription; every new feature available to all. |