| 01 - Maintenance |
| Preventive maintenance plan | ✓ Calendar, BOM, intervalsCore of the product, intervals by time or counter. | ✗ Out of scopeMES may provide status data, the plan lives in another system. | ✓ Daily, weekly, yearly cyclesA walkthrough calendar independent of PM plans. |
| Fault reporting from the floor | ~ Often via a paid mobile moduleSAP PM / Maximo via Fiori, Innovapptive and others. | ✗ No maintenance workflowMES captures machine status but doesn't manage repairs. | ✓ Mobile, photo, voice, kiosk modeAutomatic routing to the administrator and team. |
| Operator autonomous maintenance | ✗ The operator is not the primary userCMMS targets maintenance technicians, not the line operator. | ✗ No 7-step TPM processMES tracks performance, not autonomous tasks. | ✓ Checklists, photos, manuals at the machineChecks, filter changes, lubrication - all with history. |
| 02 - Action plan (PDCA) |
| Action plan with accountability and deadlines | ~ A work-order isn't PDCAIt tracks task completion, not closing the root cause. | ✗ Typically in Excel or Jira / TrelloOutside MES, manually linked to data. | ✓ Action plan with action levels and escalationImmediate, corrective and preventive actions. |
| Root-cause analysis (5 Whys, Ishikawa) | ✗ Not in the CMMS coreOccasionally in extended packages, mostly free text. | ~ Only in a BI template or plug-inData yes, structured analysis missing. | ✓ Structured, linked to the taskRevisions of FMEA, work instructions and other documents. |
| Closing the PDCA cycle and audit trail | ~ Work-order status, not learningDone means performed, not solved. | ✗ Out of scopeBI shows a recurring deviation but doesn't manage actions. | ✓ PDCA dashboard, cost and savings trackingCompletion, escalation, a complete audit trail. |
| 03 - Analytics and OEE |
| Real-time OEE | ✗ No production dataCMMS tracks assets, not line performance. | ✓ If the MES layer existsWithout MES data, BI doesn't compute OEE on its own. | ✓ Pre-built, MTBF and MTTR includedNo configuration needed, role-based dashboards. |
| Loss Pareto and downtime heatmaps | ✗ Just an incident logLoss root-cause analysis is missing. | ~ Requires custom developmentAn analyst has to build the data model. | ✓ Out-of-the-box, drill-downFault reports, types, location, shift, scrap causes. |
| Reports for every role | ~ Generic report builderOperator, foreman and management get the same report. | ~ An analyst has to build itA strength and a weakness at once. | ✓ Operator, foreman, management ready-madeEach role has its own view without configuration. |
| 04 - Audits and quality (AMS) |
| Digital audits (5S, LPA, VDA 6.3) | ✗ No formsThe audit as a process is not part of CMMS. | ✗ Out of scopeAudits are done by specialized apps like Lumiform. | ✓ AMS module with photo documentationVDA rating scale, points, corrective actions. |
| Audit workflow: finding → action → effectiveness check | ✗ Audit and maintenance in different systemsActions are rewritten manually, no effectiveness check. | ✗ Three to four tools side by sideNo continuity between finding, action and verification. | ✓ Audit → finding → action → checkThe whole cycle in one platform with an audit trail. |
| AI summary and audit evaluation | ✗ Not available | ~ Copilot in Power BI or a custom modelRequires your own data engineering. | ✓ Built-in AI summaryAudit evaluation and proposed actions in one click. |
| 05 - Implementation and user adoption |
| Time to the first measurable result | ~ 3-12 monthsMaximo enterprise rollout typically longer, modern CMMS faster. | ~ 3-9 months depending on the data layerDepends on machine connectivity and the IT layer. | ✓ 4-8 weeksPilot line within 4 weeks, plant rollout 6-8. |
| Mobile interface for the shop floor | ~ Paid add-onFiori, Innovapptive, Sigga and other partners. | ~ Dashboard view onlyA BI mobile app, not a workflow. | ✓ Full-featured, voice inputAndroid, iOS, push notifications, kiosk mode. |
| 06 - Platform growth and other costs |
| New features and tailored customization | ~ Usually a paid dev projectConsultant, partner or in-house development. | ~ Vendor-driven roadmapWaiting for the next release, or custom code. | ✓ We'll add it at no extra chargeManufacturing specifics within the subscription. |
| Sharing new features between clients | ✗ Customization stays with the client | ✗ Everyone builds their own | ✓ Every new feature available to allSharing know-how between clients. |