Category comparison

Why CMMS and MES + BI
aren't enough for manufacturing excellence

Companies usually consider three types of solution. Each has its place and its context. But only one approach closes the whole improvement cycle - from maintenance through analytics to the action plan.

Three approaches

Three types of tool companies usually reach for

Before the detailed comparison, let's look at what each approach contributes most - and where it hits limits. The boundaries have blurred in recent years; vendors add adjacent features to their offerings, but at their core they stay specialized.

Category A

CMMS / EAM systems

IBM Maximo · SAP PM · Infor EAM · MaintainX

Strengths

  • Preventive maintenance planning and an inspection calendar
  • Asset, BOM and spare-parts management
  • Work-order workflow with technician assignment and intervention history

Limits

  • They don't automatically collect machine data; OEE and losses aren't computed in the core
  • A work-order only partially covers the action plan's PDCA cycle
  • The operator is usually just a reporter; a frontline mobile app is a paid add-on
Category B

MES + BI tools

Siemens Opcenter · Plex · Tulip · Power BI · Tableau

Strengths

  • Real-time machine data collection via OPC UA, SCADA and PLC
  • Production work-orders, dispatching and product genealogy
  • Advanced reports and custom dashboards for an analyst

Limits

  • Maintenance lives in another system, integrated via IDoc or API
  • They lack a process for autonomous maintenance, 5S and LPA audits
  • The action plan typically stays in Excel or a separate tool
iDomino
Category C

TPM&M platform

A specialized TPM platform for manufacturing excellence

Strengths

  • Maintenance, analytics and the action plan in one platform with no integrations
  • Active involvement of operators, foremen and management
  • AMS audits (5S, LPA, VDA 6.3) linked directly to tasks and actions
  • Short implementation and training, typically 4-8 weeks
  • New features based on real client requirements - at no extra charge, within the subscription

Where it fits less

  • Specialized for manufacturing; only partly relevant for pure facility or asset-service companies
  • It doesn't include a full ERP or accounting functions
Detailed comparison

16 criteria across the whole improvement cycle

fully supported  ·  partial / with limits  ·  not in core Six areas, three categories. We assess what the product's core handles - not what can be added with custom integration. For specific products (Maximo, SAP PM, MES) the scope varies by module and version; the comparison describes the typical state in each category.

Feature CMMS / EAM MES + BI iDomino Platform
01 - Maintenance
Preventive maintenance plan
Calendar, BOM, intervalsCore of the product, intervals by time or counter.
Out of scopeMES may provide status data, the plan lives in another system.
Daily, weekly, yearly cyclesA walkthrough calendar independent of PM plans.
Fault reporting from the floor
~ Often via a paid mobile moduleSAP PM / Maximo via Fiori, Innovapptive and others.
No maintenance workflowMES captures machine status but doesn't manage repairs.
Mobile, photo, voice, kiosk modeAutomatic routing to the administrator and team.
Operator autonomous maintenance
The operator is not the primary userCMMS targets maintenance technicians, not the line operator.
No 7-step TPM processMES tracks performance, not autonomous tasks.
Checklists, photos, manuals at the machineChecks, filter changes, lubrication - all with history.
02 - Action plan (PDCA)
Action plan with accountability and deadlines
~ A work-order isn't PDCAIt tracks task completion, not closing the root cause.
Typically in Excel or Jira / TrelloOutside MES, manually linked to data.
Action plan with action levels and escalationImmediate, corrective and preventive actions.
Root-cause analysis (5 Whys, Ishikawa)
Not in the CMMS coreOccasionally in extended packages, mostly free text.
~ Only in a BI template or plug-inData yes, structured analysis missing.
Structured, linked to the taskRevisions of FMEA, work instructions and other documents.
Closing the PDCA cycle and audit trail
~ Work-order status, not learningDone means performed, not solved.
Out of scopeBI shows a recurring deviation but doesn't manage actions.
PDCA dashboard, cost and savings trackingCompletion, escalation, a complete audit trail.
03 - Analytics and OEE
Real-time OEE
No production dataCMMS tracks assets, not line performance.
If the MES layer existsWithout MES data, BI doesn't compute OEE on its own.
Pre-built, MTBF and MTTR includedNo configuration needed, role-based dashboards.
Loss Pareto and downtime heatmaps
Just an incident logLoss root-cause analysis is missing.
~ Requires custom developmentAn analyst has to build the data model.
Out-of-the-box, drill-downFault reports, types, location, shift, scrap causes.
Reports for every role
~ Generic report builderOperator, foreman and management get the same report.
~ An analyst has to build itA strength and a weakness at once.
Operator, foreman, management ready-madeEach role has its own view without configuration.
04 - Audits and quality (AMS)
Digital audits (5S, LPA, VDA 6.3)
No formsThe audit as a process is not part of CMMS.
Out of scopeAudits are done by specialized apps like Lumiform.
AMS module with photo documentationVDA rating scale, points, corrective actions.
Audit workflow: finding → action → effectiveness check
Audit and maintenance in different systemsActions are rewritten manually, no effectiveness check.
Three to four tools side by sideNo continuity between finding, action and verification.
Audit → finding → action → checkThe whole cycle in one platform with an audit trail.
AI summary and audit evaluation
Not available
~ Copilot in Power BI or a custom modelRequires your own data engineering.
Built-in AI summaryAudit evaluation and proposed actions in one click.
05 - Implementation and user adoption
Time to the first measurable result
~ 3-12 monthsMaximo enterprise rollout typically longer, modern CMMS faster.
~ 3-9 months depending on the data layerDepends on machine connectivity and the IT layer.
4-8 weeksPilot line within 4 weeks, plant rollout 6-8.
Mobile interface for the shop floor
~ Paid add-onFiori, Innovapptive, Sigga and other partners.
~ Dashboard view onlyA BI mobile app, not a workflow.
Full-featured, voice inputAndroid, iOS, push notifications, kiosk mode.
06 - Platform growth and other costs
New features and tailored customization
~ Usually a paid dev projectConsultant, partner or in-house development.
~ Vendor-driven roadmapWaiting for the next release, or custom code.
We'll add it at no extra chargeManufacturing specifics within the subscription.
Sharing new features between clients
Customization stays with the client
Everyone builds their own
Every new feature available to allSharing know-how between clients.
Development philosophy

Anything specific on top? We'll add it at no extra charge.

iDomino covers what manufacturing plants need. And if you still run into something specific to your operation, we'll add it based on a real requirement - without raising the price, without waiting for the next release.

With ordinary systems

You usually pay separately for each change. Or you wait years for it in the vendor's roadmap. A custom integration requires a consultant or in-house development, and each new version brings further costs.

With us

Development is part of the price. You get new features at no extra charge and automatically once they're ready. If one is missing, we add it to the roadmap and share it with all clients.

How it works in practice →
No solution is universal

When to choose which type

A short decision framework - no marketing spin. If your operation falls into several categories at once, a combination makes sense.

01

Choose CMMS / EAM when…

  • You primarily manage a large machine fleet, utilities, transport or facilities
  • Your key processes are planned maintenance, BOM and asset records
  • OEE and production-loss analysis aren't a priority
  • You have the capacity for a 6-12 month implementation project
02

Choose MES + BI when…

  • You have a mature IT layer, a data team and integrated machines
  • You need custom dashboards and product genealogy
  • You handle maintenance separately in another tool
  • The main value is real-time production visibility, not improvement
03

Choose TPM&M when…

  • You want to connect maintenance, analytics and the action plan without integrations
  • You're looking for a tool for the whole team - from operator to management
  • You need a measurable result within 6-8 weeks
  • You want a platform that grows with your operation at no extra cost
FAQ

What you ask us most

Short answers to what we discuss with companies before the first demo.

Yes. Many customers keep their CMMS for asset and spare-parts management and add TPM&M as a layer for operators, OEE and the action plan. We handle API integration and data import during onboarding, based on your existing system (SAP PM, Maximo, Infor EAM and others).

By default we migrate the machine tree, the preventive maintenance plan and the last 12 months of fault-report history. Action plans in Excel are imported via a template. Migration is part of onboarding and isn't charged separately.

A pilot line runs within 4 weeks of signing; a full rollout in one plant typically takes 6-8 weeks. We handle multi-plant organizations within 4 months. It depends on how many lines and roles you involve at once and the state of your input machine data.

We start with the Action Plan module on its own. We connect to your MES via OPC UA or a SQL view and source OEE from there. You can add TPM activities and audits later - modularly.

iDomino's mobile interface is designed for exactly this case - icons, photos, voice input, no long forms. For machines with a fixed station we offer a kiosk mode with large buttons and predefined actions. Operators usually have a 30-60 minute onboarding and actively use the system from day one.

A pilot on one line is a short-term contract - you end it with no long-term commitment. The decision on a full rollout comes only after evaluating the pilot and measurable results. We typically see an OEE increase of 3-8 percentage points within 6 weeks, but the result of course depends on the operation's starting state.

TPM&M runs in the cloud and as an on-premise instance on the customer's private server or in the customer's MS Azure. We support IP whitelisting, SSO and role-based access. The data center, encryption and audit logs meet common enterprise IT requirements.

Cite this page iDomino a.s., "Comparison: CMMS, MES + BI and TPM&M", idomino.cz/en/comparison/

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